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4-Wire Resistance Measurement | Continuity & HiPot Cable & Wire Harness Testers
An add-on option for the CableEye HVX high voltage cable tester series that permits expanded testing for contact and wire resistance as low as 1 mΩ. After checking for opens, shorts, miswires, and resistance limits, the 4-wire Kelvin measurement applies a user-selectable test current from 10 mA to 1 A to determine connection resistance within 1 mΩ. The resistance profile of a model cable may be stored and used as a basis of comparison during later testing to reveal cold solder joints, faulty crimps, recessed pins, pin contact contamination, improper wire gauge, and stress-extruded wire.This option may be purchased with any new HVX tester, or added as an upgrade to any of your existing HVX testers.
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CableEye Tester Calibration Verification Board | Cable & Harness Tester
CB50
Populated with precision resistors, it allows users to determine empirically whether the tester requires calibration. The CB50 may be used on all CableEye models. The CB50 is intended for periodic verification of tester calibration. To ensure that resistance measurements remain accurate, CAMI recommends yearly calibration. However, depending on environmental conditions and usage, testers may need calibrating more or less frequently.
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Wiring Analyzers for Cables, Wire Harnesses, Backplanes
CableEye M2Z, M3Z, M4
With our cable testers and harness testers, find defective or miswired cables instantly before they damage equipment or waste valuable technician time. CableEye® all-in-one test and cable management systems have a unique, patented graphic wiring display to visually pinpoint problems when wiring errors are detected, and offer under a second pass/fail testing for production environments. Quickly locate intermittent connections and identify their position in the cable.
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1' Harness, 50-Pin Male D-Sub Connector on one end, loose wired (numbered) other end
GT97106
1' harness, 50-pin male D-sub connector on one end, loose wired (numbered) other end.
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Wire Harness Tester
NX Solo
The Dynalab NX Solo Tester is an economical, feature-rich, stand-alone wire harness tester offering up to 256 test points. The powerful NX Editor software application is used to create unique program files to successfully validate all electrical and electro-mechanical wire harness parameters. This tester is compatible with all Dynalab NX accessories such as printers, scanners, control ports, and much more. The NX Solo Tester supports network communications with the NX Server for efficient file transfers and advanced data collection.
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Wire/Cable Harness Analyser
Qmax Test Technologies Pvt. Ltd.
Wire/Cable Harness Analyser by QMax
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Connector Board for Cable and Harness Tester
CB49
Populated with solder pads to accept a suite of TE-Connectivity Micro-MaTch connectors, this board addresses markets plagued by vibration and fretting corrosion, and requiring "miniaturized connectivity". Rated to 500Vdc/350Vac, the CB49 may be used on all CableEye models. The CB49, sold without connectors, contains nine sets of 20 solder pads accommodating numerous configurations of Micro-MaTch connectors.
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Communication Protocol Test Harness
Simulate Master or Outstation Devices.Monitor Communications.Create Custom Functional Tests with any .NET programming language, Python, or Tcl/Tk scripts.Exercise a device as it will be used on the utility SCADA network.Automatically Perform Conformance Test Procedures.
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3 Ft Harness, 78-Pin Male Connector On One End, Loose Wired (Numbered) Other End
GT97102
3' harness, 78-pin male D-sub connector on one end, loose wired (numbered) other end.
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4/5 Pin Trailer Harness Checker / Towing Maintenance Kit
#8026
Innovative Products of America
Test, clean and restore 4/5 pin trailer connections. Tester will verify tow vehicle is sending proper signal to the connector, while cleaning tool removes corrosion and verifies proper pin size on both male and female truck/trailer plugs. For use with 4/5 flat connectors. Patented. Extends harness life Great preventative maintenance tool Promotes safety and limits road hazardsKit Includes: #7866: 4/5 Pin Trailer Harness Checker, #8021: 4/5 Pin Cleaner, and #8030: 2 ml DeoxIT Cleaner
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Cable and Harness Tester
CHT
The Cable and Harness Tester (CHT) provides multiple testing capabilities for up to 300 connector/harness test points. Test capabilities include DC Insulation Resistance (IR), DC and AC Dielectric Withstanding Voltage (DWV), and 2-Wire and 4-Wire Continuity.
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3'Harness, 50-Pin Male D-sub Connector on one end, loose wired (numbered) other end
GT97107
3' harness, 50-pin male D-sub connector on one end, loose wired (numbered) other end.
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Electrical Circuit / Wire Harness Analyzer
ECAD System 2005
The ECAD System 2005 is a suite of test instruments for both lumped and distributed data for analysis of electrical circuits and/or wiring harnesses. ECAD is completely self contained, and has a built-in multimeter, impedance meter, TDR, and megohmeter.
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Harness Studio
Harness Studio is a browser for cable harness data, that brings together electrical and mechanical CAD-data into one program. It allows to navigate through very large cable harness data sets. Main aim of Harness Studio is being a tool that is very easy to use and allowing very flexible extraction of sub data sets.
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Threaded Probes Designed for Connector and Harness Test
Equip-Test Threaded Probes Designed for Connector and Harness Test
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1' Harness, 50-Pin Male D-Sub Connector
GT97108
1' harness, 50-pin male D-sub connector on both ends.
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High Voltage, Continuity & Hipot, Cable & Wire Harness Test Systems
CableEye HVX, HVX-21
Fast ● Simple ● Precise
Advanced wiring analyzer scans for continuity (opens, shorts), miswires, resistance, capacitance, components (resistors, diodes, LEDs, capacitors) dielectric breakdown, insulation resistance, intermittent connections
HVX (Item 829) 1500 Vdc, 1000 Vac
HVX-21 (Item 829A) 2100 Vdc, 1200 Vac
For diagnostic and Pass/Fail Testing — Permits expanded testing (compared to models in our low voltage product line) for insulation resistance (IRI) and dielectric breakdown (DWV).
All CableEye testers are suitable for production, fault diagnosis, QC (Quality Control), assembly, and prototyping of standard or custom cables. Each combines test, fault location, design, documentation, labeling, and database storage in one instrument. Tests can be performed on long cables (with or without connectors) or no cables (e.g. connectors, backplanes, PCBs, components).
Standard Features & Benefits:- USB certified, PC-based tester for a versatile, fast, robust system with long life-cycle.
- Multilingual, dynamic, graphic-rich display (netlist & wiring schematic) provides clarity and speeds diagnostics.
- 128 Test Points, expandable to 1024 providing flexibility as your product line changes.
- User-selectable voltage to each connection group in the cable simplifies an otherwise complex process, accelerating testing.
- Programmable Ramp Up, Ramp Down, Dwell Time (same as Test Time), Trip Current, and Trip Delay (same as Soak Time) adds versatility.
- Current leakage detected during HV test phase provides a measure of insulation resistance up to 1 GΩ (HVX) and 5 GΩ (HVX-21) - any leakage current exceeding a preset limit reveals the presence of moisture, flux, or other contamination on exposed contacts.
- Real-time screening for intermittent connections for pinpointing elusive faults and improving quality.
- Automation scripting in a simple, intuitive language allowing non-programmers to reduce operator error by automating repetitive steps.
- Pop-Up Work Instructions. choose the exact amount of detail, imagery, language and automation you need to ensure your work instructions and tests are carried out flawlessly.
- Flexible tolerancing: optionally define as percentages or absolute terms, as well as asymmetrically (e.g. +0%/-10%) for improved yields.
- Barcode-tracking & archival data-logging to achieve error-proof test process and improved traceability & productivity.
- Print PASS/FAIL labels, test reports (with or without color wiring schematics/netlists) and log reports to satisfy ISO9000 reporting requirements.
- Compatible with laptop and touchscreen PCs for fieldwork and rack/off-bench mounting.
Includes:
CB29 board set (Item 759) for bare wire connections; comprehensive PC software with Database of >200 standard cables; 2 yr Product Support Subscription comprising Warranty, free tech support, and free software upgrades.
Select Add-On Options:
Hardware: 128-point Expansion Modules (attach to base); 4-Wire Kelvin Resistance Measurement, 1 mΩ at 1 A; Advanced Measurements; External Measurement Instrument Port (e.g. 10 GΩ Isolation at 100 V); Remote Control Connector for Deadman Switch; Environmental Sensor
Software: PinMap™ fixture editor, Connector Designer™ connector editor, or Autobuild™ guided assembly modules
camiresearch.com |@CAMI_CableEye |+1.978.266.2655 -
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Harness Design and Manufacture
When designing an underwater cable harness, there are some factors which need to be considered, and we have produced the following list as a guide for customer information:Component considerations:- Electrical requirements- Mechanical considerations- Quality requirements- Reliability- Design redundancy (contact count)- Connector selection (type and form)- Locking requirements- Backpotting requirements- Waterblocking in moldings- Cable specification- Cable jacket material and compatibility with elastomers- Abrasion resistance- Stiffness profile at termination- Connector format (straight or right angle)- Molding format (straight or at an angle)- Clearance allowance for molding and cable routing- Elastomer compatibility (eg oil filled units)- Metalwork selection re: corrosion and cathodic delamination- Surface finish for metalwork as appropriateOperational considerations:- Operating depth profile (not just max. depth)- Tensile loads- Torsional loads- Bending loads- Bend control requirements (to limit bending at termination)- Deployment and recovery loads- Dynamic loading-Flow turbulence effects.
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RF Coaxial Interconnect System VPX Compatible Rectangular Harness Solutions
VITA 67 Rectangular Harness
VITA 67 is a VPX standard for blindmate coax connectors that allows high density, high performance RF connections to be made between a backplane and plug-in modules.
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Cable Assemblies & Harnesses
High performance microwave cable assemblies and coaxial components supporting critical operations with application specific premium interconnects for high durability. Embedded with RF Florida Lab technology, our cables are available with customised option packages and are especially well-suited for precision testing applications and harsh environments in aircraft, marine, space and ground applications.
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Seals And Harnesses For Testing Applications
R&J’s seals are molded, not machined, so we can guarantee the quality of each and every seal that leaves our manufacturing facility. Molded seals are ideal to assure longer performance on the job reducing downtime and resulting in increased production as well as time and cost reduction.Tooling charges are held to an absolute minimum, or even eliminated, because we carry a large inventory of molds. When we build a mold for the seal you need, we re-use the mold on all future orders. This eliminates the problems normally associated with the high-cost of using the high quality, molded seals that we provide.
