Harness Design and Manufacture

Harness Design and Manufacture

When designing an underwater cable harness, there are some factors which need to be considered, and we have produced the following list as a guide for customer information:

Component considerations:
- Electrical requirements
- Mechanical considerations
- Quality requirements
- Reliability
- Design redundancy (contact count)
- Connector selection (type and form)
- Locking requirements
- Backpotting requirements
- Waterblocking in moldings
- Cable specification
- Cable jacket material and compatibility with elastomers
- Abrasion resistance
- Stiffness profile at termination
- Connector format (straight or right angle)
- Molding format (straight or at an angle)
- Clearance allowance for molding and cable routing
- Elastomer compatibility (eg oil filled units)
- Metalwork selection re: corrosion and cathodic delamination
- Surface finish for metalwork as appropriate

Operational considerations:
- Operating depth profile (not just max. depth)
- Tensile loads
- Torsional loads
- Bending loads
- Bend control requirements (to limit bending at termination)
- Deployment and recovery loads
- Dynamic loading
-Flow turbulence effects.

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