High Voltage, Continuity & Hipot, Cable & Wire Harness Test Systems

High Voltage, Continuity & Hipot, Cable & Wire Harness Test Systems

Fast ● Simple ● Precise

Advanced wiring analyzer scans for continuity (opens, shorts), miswires, resistance, capacitance, components (resistors, diodes, LEDs, capacitors) dielectric breakdown, insulation resistance, intermittent connections

HVX (Item 829) 1500 Vdc, 1000 Vac

HVX-21 (Item 829A) 2100 Vdc, 1200 Vac

For diagnostic and Pass/Fail Testing — Permits expanded testing (compared to models in our low voltage product line) for insulation resistance (IRI) and dielectric breakdown (DWV).

All CableEye testers are suitable for production, fault diagnosis, QC (Quality Control), assembly, and prototyping of standard or custom cables. Each combines test, fault location, design, documentation, labeling, and database storage in one instrument. Tests can be performed on long cables (with or without connectors) or no cables (e.g. connectors, backplanes, PCBs, components).

Standard Features & Benefits:

  • USB certified, PC-based tester for a versatile, fast, robust system with long life-cycle.

  • Multilingual, dynamic, graphic-rich display (netlist & wiring schematic) provides clarity and speeds diagnostics.

  • 128 Test Points, expandable to 1024 providing flexibility as your product line changes.

  • User-selectable voltage to each connection group in the cable simplifies an otherwise complex process, accelerating testing.

  • Programmable Ramp Up, Ramp Down, Dwell Time (same as Test Time), Trip Current, and Trip Delay (same as Soak Time) adds versatility.

  • Current leakage detected during HV test phase provides a measure of insulation resistance up to 1 GΩ (HVX) and 5 GΩ (HVX-21) - any leakage current exceeding a preset limit reveals the presence of moisture, flux, or other contamination on exposed contacts.

  • Real-time screening for intermittent connections for pinpointing elusive faults and improving quality.
  • Automation scripting in a simple, intuitive language allowing non-programmers to reduce operator error by automating repetitive steps.

  • Pop-Up Work Instructions. choose the exact amount of detail, imagery, language and automation you need to ensure your work instructions and tests are carried out flawlessly.
  • Flexible tolerancing: optionally define as percentages or absolute terms, as well as asymmetrically (e.g. +0%/-10%) for improved yields.

  • Barcode-tracking & archival data-logging to achieve error-proof test process and improved traceability & productivity.

  • Print PASS/FAIL labels, test reports (with or without color wiring schematics/netlists) and log reports to satisfy ISO9000 reporting requirements.

  • Compatible with laptop and touchscreen PCs for fieldwork and rack/off-bench mounting.


CB29 board set (Item 759) for bare wire connections; comprehensive PC software with Database of >200 standard cables; 2 yr Product Support Subscription comprising Warranty, free tech support, and free software upgrades.

Select Add-On Options:

Hardware: 128-point Expansion Modules (attach to base); 4-Wire Kelvin Resistance Measurement, 1 mΩ at 1 A; Advanced Measurements; External Measurement Instrument Port (e.g. 10 GΩ Isolation at 100 V); Remote Control Connector for Deadman Switch; Environmental Sensor

Software: PinMap™ fixture editor, Connector Designer™ connector editor, or Autobuild™ guided assembly modules

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