Failure
See Also: Destructive
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Transformer Resistance Testing
Weshine Electric Manufacturing Co., Ltd
Transformer insulation resistance deterioration is one of the most common causes of transformer failure: a failing transformer is a costly replacement in an electrical system with the potential for a long downtime. If you fail to maintain your transformer with regular insulation resistance testing (as can be carried out by the WESHINE Transformer Ohmmeter (VS-3110 series) of transformer test equipment) then it’s likely to fail before reaching its maximum operating life.
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Specialty Lab Testing Services
Serving the Testing and Consulting needs for the Aerospace, Automotive, Bio-Medical, Military, Electrical and Electronics Product Industries since 1995 with technical excellence and exemplary customer service. Failure Analysis, Electronics Qualification, Screening, Environmental Test, Shock, Vibration, Package Test, and Transportation Simulation. Our customers come from a diverse group of manufacturers, from start-ups to Fortune 500 companies.
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Electronics Failure Analysis System
Sentris
Due to the continued decrease in integrated circuit feature size and supply voltages, detecting and locating the miniscule amount of heat generated by failure sites has become increasingly difficult. Sentris pinpoints low-level infrared thermal emissions from IC faults such as short circuits and leakage current.
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Regenerative Battery Pack Test System
17020E
Charge/discharge modes (CC, CV, CP)Power Range: 10kW / 20kW per channelVoltage Range: 60V/ 100VCurrent Range: 100A/200A/300A/400A/ 500A/600A/700A/800A per channelRegenerative battery energy discharge, efficiency 85%Channels paralleled for higher currentsDriving cycle simulationFast current conversion without current interruptHigh precision measurementSmooth current without over shootTest data analysis functionData recovery protection (after power failure)Independent protection of multi-channel
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PXI 32 Channel Switch Simulation Module
40-480-221
The 40-480 is designed to simulate the operation of automotive switches where dirty contacts or leaking current can be expected from switch contamination. It allows automotive I/O devices to be tested for correct operation under adverse conditions. The design includes protection circuits that ensure module damage cannot be caused by wiring faults or UUT failures. Each module can support up to 32 channels and is suitable for both 12V and 24V automotive applications.
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Programmable Selsyn Indicators
PSI
Computer Conversions Corporation
Computer Conversions Solid State Selsyn/Resolver Indicator digitizes the outputs of Selsyns, Synchros and Resolvers for position indication and control applications. The Selsyn Indicator is designed to replace failure prone mechanical selsyn torque receivers, counters, etc. The tracking converters high noise immunity and high speed tracking characteristics make it ideal for use in industrial envrionments.
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ERP Testing
Signing up for an ERP package is a big decision for any enterprise since it is closely related to key business processes and has the potential to significantly enhance the customer service and experience. To ensure an optimized return on investment, it is critical to have a successful roll-out with the desired features and benefits. With a high failure rate for ERP implementations, it is very crucial to have a comprehensive QA strategy and expertise. TestingXperts offers you specialist QA and solutions for ERP testing and ensures that your ERP systems function properly and meet your business needs. We have subject matter expertise on leading ERP QA packages, coupled with best-in-class QA processes, frameworks and accelerators to help you achieve your ERP goals. Our expert ERP software testing experts have the ability to test features of core applications end to end and also keep pace with the evolution.
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Falling Dart Impact Tester
FDI-01
Jinan Leading Instruments Co., Ltd.
FDI-01 Falling Dart Impact Testeris applicable in the impact result and energy measurement of the falling dartfrom a certain height against plastic films and sheets with a thickness less than1mm, whichwould result in 50% tested specimen failure.
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Capacitive Electromagnetic Flow Sensor
WFC
This is a flow sensor with a through structure.No foreign matter is clogged or detection failure occurs. Ideal for spot welding machines, various machine tools, induction hardening equipment, etc.
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Standard Electromagnetic Vibrator
KD-9363-EM
King Design Industrial Co., Ltd.
The purpose of vibration testing is to make a series of controllable vibration simulation in lab, no matter generated by natural or man-made vibration environment; such as waves, tidal flaps, wind, earthquake or rain and so on. It is to test if the product is capable of sustaining the vibration environment exerted from transporting or usage along its effective life cycle; and certify the standard of design & functional requirement of product. The value of vibration testing is to confirm the reliability of products and effectively screen out the bad products in factory; avoiding damages occurred at arrival; and to assess the failure analysis on the non-performing products; expecting to reach a high standard, high-reliability products. The vibration test stresses on the continuity and fatigue; and contributes to the understanding of product’s status under vibration circumstance in a normal environment; and avoids the product’s unpredictable damage caused under certain vibrating frequency for a long time.
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Automated Testing Services
Thorough automated testing can include thousands of repeated test cases to check for overall product stability, interoperability in a crowded ecosystem, niche failures, accelerated life and performance limits. Our automation testing services are a key component to developing: Android and Apple phones, Car Kits, Audio Equipment, Medical Devices, IoT Products, Development kits, Phone apps, Infotainment, plus more.
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Field Triage System™
Developed with our customer’s Remote Customer Quality Engineers, who support their customers with rapid in-field failure analysis.
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Inspection Cameras
The inspection camera opens a new view into the insides of machines and systems; whether an endoscope, thermal imaging camera or infrared thermometer - an inspection camera is the ideal instrument for monitoring and maintenance.Due to the flexible control of the endoscope or the visual display of potential damage areas in machines or systems, weaknesses and points of failure can be detected and therefore be prevented. The inspection camera make this possible without the need for complex disassembly.The inspection camera is used by electricians, safety experts, expert witnesses, mechatronics, and mechanics. The inspection camera is also used for apprenticeships and in-service training. An inspection camera can be applied internally as well as at school or at universities for demonstration purposes. With their help, inspections in the industrial sector can be organized considerably faster, more targeted and more cost-efficient. An inspection camera is an important companion in the course of everyday work.
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Scanning Electron Microscope w/ EDX Laboratory
Trialon has the equipment and experienced staff to operate this highly technical piece of laboratory equipment. Our state-of-the-art materials analysis lab located in Auburn Hills, MI is managed by a Ph.D with over 20 years of hands-on experience in root cause failure analysis of design, material and process for current and future products.
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ICD 3 Test Interface Module
AC164113
The Test Interface Board is an aid to isolate application interfacing problems when using the MPLAB ICD 3 (DV164035) as a debugger or programmer. Using the Test Interface Board and running confidence-test options under MPLAB IDE allows testing of the basic functions and signals of an MPLAB ICD 3. The diagnostic results under MPLAB IDE let the user know when the MPLAB ICD 3 is fully functional or if there is a malfunction. The MPLAB Online Help shows the user how to determine possible causes of hardware communication failures with the application.
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Failure Analysis
Failure Analysis (FA) plays a crucial role in the production of semiconductors. It provides process and design feedback to determine the root cause of any failures. Time-to-data for the FA Engineer is a critical measurement and SemiProbe’s Probe System for Life ® (PS4L) is ideally suited to excel in this application. All key components are interchangeable, making it easy to switch between individual die, wafers, and packaged parts.
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Multi-Sensor Thermal Imaging Camera for Condition Monitoring
A310 PT
FLIR A310 pt thermal cameras can be installed almost anywhere to monitor the condition of your critical equipment and other valuable assets. Designed to help safeguard your plant and measure temperature differences, they allow you to see problems before they become costly failures -- preventing downtime and enhancing worker safety. FLIR A310 pt is ideal for various applications that require temperature measurement capabilities including: substation, transformer, waste bunker, and coal pile monitoring.
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Industrial Power Tester
MicReD Power Tester 600A
The MicReD Industrial Power Tester 600A supports automatic testing and diagnosis of possible failure causes of power components. Built for manufacturing as well as laboratory environments, it can power the modules through tens of thousands, potentially millions, of cycles while simultaneously providing real-time failure-in-progress diagnosis.
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Copper Test Solution
DSX CableAnalyzer™ Series
The DSX CableAnalyzer Series copper test solution enables testing and certification of twisted pair cabling for up to 40 Gigabit Ethernet deployments and will handle any cabling system whether it is a Cat 5e, 6, 6A, 8 or Class FA and I/II. Certifying a cable is one part of a process that starts with system design and ends with system acceptance. The faster that process goes, the more profitable you'll be. Unfortunately, there are a lot of things that slow the process down setting up the tester incorrectly, testing to the wrong limits, waiting for skilled technicians to analyze and troubleshoot failures, misinterpretation of results, and producing test reports that customers cannot understand.
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Smoke Detection Sensor – 120VAC Wire-In with Battery Backup
ENVIROMUX-SDS-120V
For warning of smoke and invisible fire particles. Ionization smoke detector. Applications from 40°F to 100°F (4°C to 38°C). Front loading battery door. 9V battery backup (included) in case of power failure. One button design for easy testing and HUSH mode activation control. LED indicates four modes of operation: standby condition, alarm condition, alarm memory and hush mode. Hush mode: silences false alarms for 8 minutes, or low battery warning for 13 hours. Voltage supply: 120VAC. Pre-stripped wiring harness with tinned strands. Audio alarm: 85dB at 10ft. Dimensions: 5" diameter x 1.75" depth. Dust cover prevents false alarms. Tamper resist feature. Links with up to 24 devices. Max distance between first and last device: 1000ft (305m). Alarm memory indicates initiating alarm in interconnected systems. Use compatible relay (ENVIROMUX-RLY-SDS120V) for connection to the ENVIROMUX system or other auxiliary warning devices such as external sirens or stairwell lighting. ENVIROMUX-RLY-SDS120V includes normally open and normally closed contacts. Contact ratings: 10A at 120VAC, 5A at 30VDC. Regulatory approvals: UL.
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Torque Analyzers
You can reduce the risk of lost product on the line or failures in the field by using Mountz torque analyzers to ensure consistent quality. We have analyzers designed for the most efficient pass/fail assessments, models that use an internal computer to measure and display results in research and quality management environments, and even ones that connect to external torque sensors. Whatever variety you need, our torque testers are designed to fit into your processes and production environment.
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Electronic Cards
Our product range includes a wide range of PDBC Relay Card, Local Remote Selector Card, Monitor Card and Fuse Failure Relay Card.
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Shake Table Testing
Response Dynamics Vibration Engineering, Inc.
Shake table testing is often used in prototype analysis, failure analysis, shipping vibration testing and vibration sensitivity testing. We know what boundary conditions are vital for effective testing, how and where to instrument the system, how to deal with for off axis excitation (often not accounted for), and make the most efficient use of testing time. Let us have a look at your system and any specified vibration criteria before the shake test is designed. We can interpret the criteria, make sure it is applied appropriately, and make recommendations that will save valuable time and expense.
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High Impedance Probes
Everbeing offers GGB’s high impedance active probe for failure analysis of your devices. The high impedance with low capacitive design allows measurements of internal nodes without loading the device. For more information, please visit http://www.ggb.com.Everbeing offers GGB’s high impedance active probe for failure analysis of your devices. The high impedance with low capacitive design allows measurements of internal nodes without loading the device. For more information, please visit http://www.ggb.com.
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Robotic ESD Tester
SmartZap
The SmartZap is a fully automated zap gun tester with automatic failure detection capability, providing far superior performance than manual zap gun test. It is complying IEC61000-4-2 test standard.
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Combined Map Display Unit & Interface Unit Tester (COMED)
MS 1117
This system is used to test COMED (Combined Map Electronic Display) IFU cards. This ATE checks the LRU Status and card status and identify faulty component in the individual UUT. On fault, this suggests the possible component failure as diagnostic report, for repairing the cards.
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Benchmark, Competitive and Failure Analysis
Helping you determine the root cause of product failures and evaluate products against industry competition and standards.We provide third-party verification and support for claims related to performance versus competition, root product failure cause, and benchmark industry performance. As an independent laboratory with over 60 years of product testing experience, our expertise helps you evaluate products for a variety of performance related characteristics. Additionally, we can provide expert witness legal testimony for insurance claims, CPSC filings, and civil/criminal court cases through our testing results and data.
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Radar solution for structural integrity in underground mining
OndoSense radar sensors help prevent structural failure in mines by continuously monitoring, for example, deformations and stresses in the tunnel structure. The highly precise, reliable sensors detect even the smallest structural changes with an accuracy of up to 20 μm.
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Heavy Duty Dynamometers
MD-7500-HD
Today’s Fleet Managers are faced with many challenges – most important of which is maintaining a healthy bottom line. With fuel costs at an all-time high, these challenges have become increasing difficult. Fleets being transitioned from fossil fuels to electric propulsion also face challenges with durability and range to make sure routes can be completed on time each and every day. To help combat these problems and others facing fleet managers today, Mustang Dynamometer offers the MD-7500-HD Series Chassis Dynamometer – which features the most advanced diagnostic capabilities in the industry. The MD-7500-HD is designed to simulate the driving conditions that fleet vehicles encounter on the road every day in a safe and controlled shop floor environment so that critical engine and drivetrain systems can be evaluated to insure vehicles are performing properly and at maximum efficiency. What’s more, the MD-7500-HD offers several levels of testing capabilities in a modular, compact package and with capabilities that can be upgraded in the future as your needs change. Every vehicle in your fleet can now be tested and validated before and after a repair to ensure proper diagnosis and repairs have been performed. In addition to testing repaired vehicles, the MD-7500-HD can be used to test vehicles on a regular basis as a preventative maintenance measure which decreases unexpected breakdowns and allows fleet management to control fuel costs while reducing repair costs. Periodic testing keeps fuel consumption to a minimum and helps technicians identify suspect components before they fail. A proactive approach to Fleet Service can prevent unexpected engine and or drive-train failure which saves organizations thousands of dollars in lost fair revenues. At the heart of the MD-7500-HD is a set of three air-cooled eddy current power absorbers. Each absorber, or brake, can hold up to 600-hp (total power of 1,800-hp) – more than enough to simulate a fully loaded transit bus. As the systems PAU’s (brakes) are air-cooled, no water is required to or from the device – eliminating the high cost of water consumption and/or the cost of an expensive water recovery system – which can sometimes exceed the cost of the dynamometer system itself. Mustang is the only company that offers a Universal Fleet Test Bed without water supply requirements. AC Motors can be added to simulate regeneration and validate range for organizations that have transitioned to carbon free electric propulsion. The 7500 is the best solution for fleet managers looking to improve their bottom line and offer disruption-free public transportation.
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Structural & Stress Analysis
Structural analysis is critical because it can determine cause and predict failure – evaluating whether or not a specific structural design will be able to withstand the external and internal stresses and forces expected for the design.
