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Product
Weld Testing
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Supports industries such as Aerospace, Nuclear, Automotive, Commercial Fabrication etc.Welding procedure consultancy and approvalWelder qualification test and codingWelding procedure certificationWelder performance qualificationOn site welding invigilationOffers a complete range of destructive and non-destructive testing facilities.Responsible Welding Co-ordinators available for customer supportCAA Weld Specimen SignatoriesCSWIP Approved Inspectors
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Weld Testers
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The Weld Tester is our most versatile electrochemical monitoring instrument. Housed in a substantial metal case with brushed anodised aluminium front panel and green military specification connectors this equipment looks functional and professional. The top row of connectors are exactly the same as provided on a Gill 12 whilst the bottom row are for the additional weld segments. Using the same Potentiostat, Galvanostat, Zero Resistance Ammeter with integrated Frequency Response Analyser and Sweep Generator as a Gill 12 allows all the tests supplied with the Gill 12 to be supplied with the Weld Tester.
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Checking the Geometry and the Placement of the Weld
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Based on the real geometric three-dimensional profile of the weld (groove) on the outside of a large diameter pipe, determine the offset of the center of the weld (groove) from the weld line. Provide continuous output of results through the RS-232 interface to the welding process control system. Provide a graphical picture of the current profile, the values of the specified and calculated geometric parameters to the operator.
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Weld Stud Test Tools
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The Weld Stud Test Tool is designed for use during the production of sheet metal products to test the strength and integrity of welds used to attach threaded welding studs to the sheet metal.
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Sensor Products: Weld Force Gage
90061
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Model 90061 is a self-contained, portable measurement system which allows auditing of the pinch force generated between the electrodes of resistance spot welders. Resistance welding uses a pair of electrodes to clamp two base metals firmly together prior to and during application of electrical current. Poorly clamped parts result in a defective joint. A correctly clamped assembly aids in reducing the resistance in the joint and allows the current flow to properly heat the base metals to weld the part.
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Ultrasonic Angle Beam Probes For Weld Seam Testing
SONOSCAN W
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The ergonomic angle beam probes for Non-destructive Testing (NDT) from the SONOSCAN series inspect metals for cracks and inclusions. In the metal industry they are mainly used for weld seam testing. Our SONOSCAN probes are powerful, robust ultrasonic transducers which can be connected to all standard ultrasonic testing gauges.
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Transconductance Amplifier
1620A
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The 1620A provides high accuracy current levels from dc to over 10 kHz for calibrating ammeters, current transformers and shunts. It also provides output current up to 100 Amperes and as such may also be used as a high accuracy power supply, and as a power source in welding and bonding applications.
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Dual RF Shielded Test Enclosure
JRE 0814-2R
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Containing all the capability of the larger JRE enclosures, the rack mounted 0814-2R is ideal for testing devices with a tall form factor. Two independent 0814 series enclosures are mounted in one 19 inch rack. Two shielded vents provide excellent cooling and optional fan(s) are available for those hot products. Tough 'honeycomb' vents maintain shielding effectiveness throughout the frequency range. Featuring rugged welded aluminum construction, you can be assured of its tight RF shielding effectiveness.
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L60+ Thermocouple & Fine Wire Welder
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The Thermocouple Welder, manufactured by Labfacility, is a compact, simple-to-use instrument designed for thermocouple and fine wire welding.
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Micro-Ohmmeters
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Contact resistance measurement is one of the most important and common tests during switchgear manufacturing, commissioning and maintenance stages. Besides switchgear testing, the RMO digital micro-ohmmeters are designed for simple, safe and efficient testing of:disconnecting switches,high-current bus bar joints,cable splices,welding joints,and different high-current links in factory and high-induction field environments.All DV Power RMO micro-ohmmeters use Kelvin’s 4-point measurement principle which is the most convenient for very small resistance measurements. The measurements are accurate and in accordance with international standards for AC high-voltage circuit breakers testing (IEEE C37.09 and IEC 62271-100).Starting from 2003, DV Power has been a trend-setter on the market when our first 500 A micro-ohmmeter weighing only 8 kg (RMO500A / CPM500) was released.Currently, DV Power products portfolio includes 16 models, divided into 3 series:13 portable models: RMO-A (6) and RMO-G (7) series.6 handheld models: RMO-H (6) seriesThe instruments generate a user-selectable and ripple-free test current up to 800 A in an automatically regulated test ramp. Test current ramping significantly decreases the influence of the magnetic transients to measurement.
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Ultrasonic Metal Welding
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Ultrasonic metal welding method is used to join dissimilar metals of aluminum wire and copper for aluminum harnesses, thin copper alloys for vapor chambers and hoop materials, and aluminum laminated foil for rechargeable batteries.
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Robot Guidance
Single Spot
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Point applications, such as handling, welding, bolting, adhesive spots etc. often need precise positioning of the tool. Only this way the specified product quality can be achieved. The Single Spot Solution measures local part tolerances prior to the application and delivers the 3D data for correction of the application points.
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Military-Grade 4-In-One Temp/Humidity/Vibration/Pressure Test Chamber
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Guangdong Test EQ Equipment co., Ltd.
- Integral structure, the internal overall TIG seamless welding, beautiful appearance; Door lock device adopts lever power opening mechanism. - The use of Chinese color LCD touch man-machine interface + high-performance programmable controller (PLC), with TESTEQ test box independently developed special software, with automatic, intelligent, human control and other characteristics. - Control mode: constant operation mode, program operation mode. - TEST EQ patent "Cold and heat balance technology”, low temperature constant temperature season can be more than 30%. - Refrigeration compressor and key accessories are selected international and domestic well-known brands, long-term and reliable operation; Environmentally friendly refrigerant, in line with the requirements of international environmental protection conventions. - The humidification system adopts TEST EQ patented technology. - The lift structure through the lift (wireless remote control) up and down and left and right movement to match the shaking table horizontal or vertical table, comprehensive performance test. - Gantry structure: Through worm gear (wireless remote control), the studio box is lifted up and down and the gantry is moved around to match the horizontal or vertical table of the shaking table, and the comprehensive performance is tested. - The seal of temperature and humidity box and vibration table adopts TESTEQ patent technology low pressure flexible connection device. - Pressure mode: internal pressure type or external pressure type. - Vacuum system: the world famous brand ""Laibao"" or ""Jitis"". - Configure RJ45 communication interface, remote control system (open data transmission protocol support Modbus/OPC). - Surface electrostatic powder spraying; chamber color ""TESTEQ White "", controller panel color ""TESTEQ Blue "".- TESTEQ patent cold well adsorption anti-condensation function (optional).
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Testing Services
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Howland & Lawrence Chamber Services
RF shield testing: IEEE-299, MIL-STD-285, NSA 65-6CTIA CATL certification testing: Probe symmetry and amplitude ripple measurements following Test Plan for Wireless Device Over-the-Air PerformanceAnechoic material test, inspection, remediation: VSWR, inverse spherical nearfield testing of installed material and NRL arch screening tests of individual absorber pieces We can also provide in-process testing of welded steel shielded enclosures with a test technique based on ASME BPVC vacuum box testing—confirm quality of RF welds before the shield envelope is complete. We developed this method for testing the Navy’s Advanced System Integration Lab (ASIL) chamber at Patuxent River, shaving weeks off the construction/testing schedule.
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Pressure Sensors For Motorsport
EPT1500
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The EPT1500 series of Pressure transducers has a miniature design using a hermitically welded, thin filmmeasuring cell, coupled with high level output circuitry. This technology ensures this sensor is suitable for some of industries harshest environments, including automotive, industrial hydraulics, refrigeration, off-road, construction and agricultural applications. The EPT1200 and 1500 series offer measurements in gauge and absolute pressure, with ranges up to 400 Bar and are backed by a one-year warranty.Miniature design | Rugged construction | Wide operating temperature range | Long life High performance
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E-Beam Welded Through Hole Shunt Resistors
BWT
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These space saving components feature E-Beam welded construction and full RoHS compliancy.
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Precision Assemby & Production Solutions
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Due to the continuing trend of product miniaturization with increased complexity, accurate gluing, welding, laser and assembly solutions are key for next-generation devices. As a result, the clear distinction between assembly and testing starts to blur. In smartphones, for example, testing and soldering the battery is one step in the production process. Hence, a combination of ultra-precise dosing, fixation, positioning and real-time feedback is essential to ensure best results and maximum reliability.
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Non Destructive Testing (NDT)
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NDT covers a wide group of testing techniques used to evaluate the properties of a material, part, product, weld or system without causing damage. NDT carried out at KLL includes:Liquid Penetrant Testing (LPT) is used for the detection of surface breaking discontinuities on magnetic and non-magnetic metallic materials.Fluorescent and colour contrast penetrants are available to be used in the following methods:-Water washableSolvent removablePost emulsifiableMagnetic Particle Inspection (MT/MPI) is used for the detection of surface breaking and slightly sub-surface (up to 2mm) discontinuities.Bench type crack detectors and portable units are employed producing various waveforms (i.e. A.C, HWDC and induced magnetic flow) to give both circular and longitudinal magnetism.On-site testing is carried out using electro magnetic yokes and permanent magnets producing induced magnetic flow.Ultrasonic Flaw Detection (UT), also known as Ultrasonic Inspection, is used for the detection of volumetric discontinuities in ferrous and non-ferrous products (forgings and castings etc.), and welds in magnetic and non-magnetic materials.UT is capable of penetrating metals, dependent on the material characteristics, up to 10m in length.Some thickness and depth checks can also be carried out using ultrasound.Radiography services are available through sub-contract booked in advance. Notice is required for on-site work.Personnel are available at short notice for in-house or on-site work in the UK and overseas.All inspectors undertaking non destructive testing (LPT, MT/MPI and UT) are qualified to, and meet a minimum of, PCN Level 2.PCN Level 3 supervision is available in-house for LPT, MT/MPI, UT offering consultancy services including procedure writing and commentary, auditing of techniques and Level 3 Supervisor cover.We can assist clients in product qualification, material testing, quality assurance and audit programmes.
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Contact Resistance Meter
CRM 200B
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CRM 200B directly measures micro-ohm values at 100 Amps DC under live switchyard conditions.CRM 200B is specially designed to reliably measure contact resistance of circuit breakers, isolators, busbar joints, welded joints etc., under the hostile electrostatic noise found in live EHV switchyards upto 765 kV.
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Ultrasonic Testing
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Device for detecting defects in finished products, semi-finished products and welded joints, as well as determining their coordinates and using DAC and DGS functios.
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Environmental Stress Screening (ESS) Chamber
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Guangdong Test EQ Equipment co., Ltd.
- Integral structure, the inner wall special process rolling molding, the whole using TIG seamless welding, beautiful appearance; Door lock device adopts lever power opening mechanism.- The use of Chinese+English color LCD touch man-machine interface + high-performance programmable controller (PLC), with TESTEQ test box special software, with automatic, intelligent, human control and other characteristics.- Control mode: constant operation mode, program operation mode.- Patented "Cold and heat balance technology”, low temperature constant temperature season can be more than 30%.- Refrigeration compressor and key accessories are selected international and domestic well-known brands, long-term and reliable operation; Environmentally friendly refrigerant, in line with the requirements of international environmental protection conventions.- Configure RJ45 communication interface, remote control system (open data transmission protocol support Modbus/OPC).- Surface electrostatic powder spraying; Box color "TESTEQ White ", controller panel color "TESTEQ Blue ".- TESTEQ patent cold well adsorption anti-condensation function (optional).
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10 A True DC Micro-Ohmmeter
AUTO-OHM 10
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The Vanguard Auto-Ohm 10 is a 10-ampere battery powered micro-ohmmeter designed for low-resistance-measuring applications such as the measurement of resistance in circuit breaker contacts, bushing contact joints, and welding joints. The unit is powered by four 3400mAh, 3.7Vdc Li-Ion rechargeable batteries. With these high capacity batteries, up to 2,900 tests per charge (10A/2 second duration) can be performed in the field. The Auto-Ohm 10 features a built-in charger that can charge the batteries when the unit is not in use.
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Portable Frequency Meter
SonicSniffer
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SonicSniffer is a portable frequency meter for preventive maintenance of ultrasonic transducers and power ultrasonic stacks, primarily in cutting and ultrasonic welding fields. The SonicSniffer determines the work frequency of the ultrasonic stack analyzing the sound emitted by the equipment during operation. See in the back side of this sheet how to use this information.
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Walk InDrive In Chamber
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Shanghai Morningtest Environmental Chambers Co.,Ltd.
Walk in/Drive in chambers can make test for large components, finished products like automobile.According to different test requirement and application, walk in chamber could divide into 2 types: Welded walk-in chamber and Modular walk-in chamber.
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Sensor Products: Weld Force Probe Auditing System
90061-XH Series
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This system is ideal for field measurement and data logging of forces between the tips of resistance spot welders. The system consists of a handheld sensor and portable readout/ data logger (PMAC 2000).
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Universal Test Machine Stands
FTUS
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Portable, adjustable height, stands are available for all FTU chamber models. They support the chamber without transferring weight to your testing machine. Standard Universal Test Machine stands are furnished with an 18 inch, electrically actuated, lift system, four swivel casters with locks, and an all welded frame. Four types of stands are available
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Laser Welder
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It is an equipment to solder or weld plastics by the laser beam.Micro joining is achieved by utilizing the high energy of a laser beam.
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RF Shielded Test Enclosure, Low Profile
JRE 2214
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Like its other brothers in the JRE test line, it features rugged welded aluminum construction with superb RF shielding effectiveness. Long life door gasket material along with double edge engagement not only provides solid RF shielding, but smooth trouble-free operation over its lifespan. Tough 'honeycomb' vent maintains shielding effectiveness throughout the full frequency range. Optional fan is available for additional airflow.
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Portable Strain Gage Welding and Soldering Unit
700
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A battery-operated capacitive discharge spot welder for attaching and wiring weldable strain gages and temperature sensors.
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Modular Walkin Chamber
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CME’s Modular Walk-In chamber offers unmatchable flexibility in installation. The panelised construction is engineered to perform at demanding testing conditions offering highest reliability and performance. Besides modular construction, we also offer Walk-In chamber made from welded rigid panels.
